Chocolate Bar Sleeve Packaging

These are the only samples; you can get your desired design by contacting us. We have a lot of samples/Artwork/images/templates regarding your products.

Cone Sleeves provides premium chocolate bar sleeve packaging designed to protect your confectionery products while showcasing your brand effectively. Our food-safe sleeves use high-quality cardboard and kraft paper materials that maintain freshness and prevent damage during shipping and retail display. Each sleeve offers ample space for custom branding, nutritional information, and eye-catching designs that attract customers. We offer coating options, including Gloss, Matte, and Spot UV finishes, with free design consultation and shipping. Custom sizes and styles accommodate any chocolate bar dimensions with fast turnaround times and professional printing quality. Order Now!

Custom sizes and styles icon
Custom Sizes & Styles
High-quality offset printing icon
High Quality Offset Printing
No minimum order quantity icon
No MOQ
Free shipping icon
Free Shipping
Business day turnaround icon
4-6 Business Days
Competitive price icon
Best & Competitive Price

Chocolate Bar Sleeve Packaging – Premium Quality at Wholesale Prices

Chocolate bar sleeve packaging has become essential for modern confectionery businesses. At Cone Sleeves, we provide high-quality chocolate bar sleeve packaging solutions that protect your products while promoting your brand. Our wholesale pricing makes premium packaging accessible to businesses of all sizes.

Your chocolate bars deserve packaging that matches their quality. Our custom chocolate bar sleeve packaging offers the perfect combination of protection and visual appeal. We understand that chocolate products require special care during transport and storage. That’s why our sleeves are designed to maintain product integrity while creating memorable brand experiences. Smart packaging choices can significantly impact your sales and customer satisfaction. With our chocolate bar sleeve packaging wholesale options, you can achieve professional results without breaking your budget. Every business deserves access to premium packaging solutions that work.

Why Choose Professional Chocolate Bar Sleeve Packaging

Professional packaging makes a significant difference in how customers perceive your products. Food Sleeves have revolutionized the way businesses present their edible products. The right sleeve protects your chocolate from damage while creating opportunities for brand storytelling.

Quality packaging extends shelf life and maintains product freshness. Chocolate is particularly sensitive to temperature changes and moisture. Our sleeves provide an additional barrier that helps preserve flavor and texture. When customers see well-packaged chocolate bars, they associate quality with your brand.

Protection Benefits of Chocolate Bar Sleeves

Our chocolate bar sleeve packaging provides multiple layers of protection:

  1. Moisture resistance keeps chocolate fresh longer
  2. Light protection prevents color fading and melting
  3. Physical barrier reduces breakage during shipping
  4. Temperature insulation maintains product stability

Professional sleeves also prevent contamination from external elements. This is particularly important for organic and premium chocolate products. Your investment in quality packaging pays dividends through reduced product loss and increased customer satisfaction.

Durability testing ensures our sleeves perform under various conditions. We use materials that maintain their integrity throughout the supply chain. From manufacturing to final sale, your chocolate bars remain protected and presentable.

Material Options for Best Chocolate Bar Sleeve Packaging

Material selection directly impacts packaging performance and cost. We offer several options to meet different business needs and budget requirements. Each material brings unique advantages for chocolate packaging applications.

Material Type Thickness    Best For Cost Level
Kraft Paper 250-350 GSM Eco-friendly brands Budget-friendly
Cardboard 300-400 GSM Standard retail packaging Mid-range
Corrugated 400-500 GSM Shipping protection Premium
Food-grade Cardstock 280-320 GSM Direct food contact Mid-range

Kraft paper offers excellent printability with sustainable credentials. Many eco-conscious consumers prefer brands that use recyclable materials. This choice can become a significant selling point for your chocolate products. The natural appearance of kraft paper complements organic and artisanal chocolate brands particularly well.

Cardboard Excellence for Chocolate Protection

Cardboard remains our most popular choice for chocolate bar sleeve packaging. This material provides optimal balance between protection and cost-effectiveness. The smooth surface accepts various printing techniques beautifully.

Cardboard sleeves maintain their shape during handling and display. This consistency ensures your chocolate bars always look professional on retail shelves. The material’s strength prevents crushing while remaining easy to open for customers.

We source cardboard from certified sustainable forests. This commitment to environmental responsibility aligns with growing consumer preferences for eco-friendly packaging. Your brand benefits from this positive association with sustainability.

Custom Design Options That Drive Sales

Visual design plays a crucial role in chocolate sales success. Our design team creates packaging that captures attention and communicates brand values effectively. Burger Sleeves demonstrate how creative packaging can transform food presentation, and the same principles apply to chocolate packaging.

Color psychology influences purchasing decisions significantly. Warm colors like gold and bronze suggest premium quality. Deep browns connect with chocolate’s natural appearance. Bright colors appeal to younger demographics and gift-giving occasions.

Typography choices communicate brand personality and product positioning. Script fonts suggest artisanal quality. Bold sans-serif fonts convey modern sophistication. Traditional serif fonts imply heritage and reliability.

Printing Techniques That Make Your Brand Stand Out

Our printing capabilities ensure your chocolate bar sleeve packaging looks professional and appealing:

  • Digital printing suited to short runs and detailed chocolate artwork
  • Offset printing for large volume orders
  • Flexographic printing for simple designs and text
  • Screen printing for special effects and textures

Each printing method offers specific advantages depending on your design requirements and order quantity. Digital printing allows for variable data and personalization options. Offset printing delivers consistent color reproduction across large runs.

Special effects can make your packaging memorable and premium-feeling. Metallic inks create luxury associations. Spot UV coating adds tactile elements that customers remember. Embossing and debossing create dimensional effects that stand out on shelves.

Size and Style Customization Options

Every chocolate bar requires different packaging dimensions. Our custom chocolate bar sleeve packaging accommodates various product sizes and shapes. Standard sizes work for most applications, but we excel at creating unique solutions for specialty products.

Bar Size Sleeve Dimensions Material Recommendation Minimum Order
Standard (1.5 oz) 4.5″ x 2″ x 0.5″ 300 GSM Cardboard 100 pieces
Large (3 oz) 6″ x 3″ x 0.8″ 350 GSM Cardboard 100 pieces
Artisan (2 oz) 5″ x 2.5″ x 0.6″ Kraft Paper 100 pieces
Gift Size (5 oz) 8″ x 4″ x 1″ Corrugated 100 pieces

Sleeve style options include traditional wrap-around designs and innovative structural formats. Tuck-end boxes provide secure closure mechanisms. Window panels allow product visibility while maintaining protection. Perforated sections enable easy opening without tools.

Innovative Closure Systems

Modern closure systems enhance user experience while maintaining product security. Magnetic closures create premium unboxing experiences. Adhesive strips provide simple yet effective sealing. Interlocking tabs eliminate the need for additional fasteners.

Easy-open features improve customer satisfaction significantly. Tear strips allow quick access without damaging the packaging. Pre-scored areas guide opening in controlled directions. These small details create positive associations with your brand.

Child-resistant options are available for products containing allergens or high caffeine content. These specialized closures meet safety requirements while maintaining attractive appearance. Regulatory compliance becomes simpler with properly designed packaging.

Production Process and Quality Control

Our production facility maintains strict quality standards throughout the manufacturing process. Every batch undergoes multiple quality checks to ensure consistency and reliability. We understand that packaging failures can damage brand reputation and customer relationships.

Quality control begins with material inspection upon arrival. We verify thickness, color consistency, and structural integrity before production begins. This proactive approach prevents issues that could affect final product quality.

Manufacturing Timeline and Capacity

Production scheduling accommodates urgent deadlines and planned campaigns:

  1. Design approval and proofing: 2-3 business days
  2. Production setup and calibration: 1-2 business days
  3. Printing and cutting operations: 3-5 business days
  4. Quality inspection and packaging: 1-2 business days
  5. Shipping preparation and dispatch: 1 business day

Rush orders receive priority processing for time-sensitive launches. Our production capacity allows for flexibility in scheduling without compromising quality. Emergencies are handled with expedited workflows that maintain our quality standards.

Large volume orders benefit from dedicated production runs that ensure color consistency across all pieces. This attention to detail matters for brands that require perfect color matching across multiple product lines.

Cost-Effective Wholesale Pricing Structure

Chocolate bar sleeve packaging wholesale pricing makes premium packaging accessible to businesses of all sizes. Our transparent pricing structure eliminates hidden costs and surprises. Volume discounts reward larger orders while remaining fair to smaller businesses.

Payment terms accommodate different business cash flow situations. Net 30 terms are available for established businesses with good credit history. Credit card payments provide immediate processing for urgent orders. PayPal options offer additional security for online transactions.

Budget Planning and Forecasting

Seasonal demand patterns affect pricing and availability throughout the year. Holiday periods typically see increased demand and longer lead times. Planning ahead ensures availability and locks in favorable pricing before peak seasons.

Annual contracts provide price stability and guaranteed capacity allocation. These agreements benefit businesses with predictable packaging needs and budget constraints. Volume commitments earn additional discounts beyond standard pricing tiers.

Sample programs allow testing before committing to large orders. Small quantities help evaluate material quality, printing accuracy, and overall satisfaction. This risk-reduction approach builds confidence in larger purchase decisions.

Environmental Responsibility and Sustainability

Sustainable packaging practices align with growing consumer environmental consciousness. Our chocolate bar sleeve packaging uses responsibly sourced materials with minimal environmental impact. Recycling programs help customers dispose of packaging responsibly.

Biodegradable options are available for brands prioritizing environmental impact. These materials break down naturally without leaving harmful residues. The performance matches traditional materials while offering superior environmental benefits.

Recyclability and Waste Reduction

All our packaging materials are fully recyclable through standard municipal programs. Clear recycling symbols guide consumers toward proper disposal methods. This transparency supports brands’ sustainability messaging and goals.

Waste reduction begins with efficient design that minimizes material usage. Optimized layouts reduce scrap during production. Lean manufacturing processes eliminate unnecessary waste streams. These efficiencies contribute to cost savings that benefit our customers.

Source reduction strategies help brands minimize their packaging footprint. Right-sizing packages eliminates excess material without compromising protection. Multi-functional designs reduce the need for additional packaging components.

Value-Added Services and Support

Free design consultation helps optimize your packaging for maximum impact and efficiency. Our experienced designers understand market trends and consumer preferences. This expertise ensures your packaging resonates with target audiences effectively.

Free shipping within the USA, Canada, UK, and Australia eliminates additional cost considerations. This service simplifies budgeting and makes our pricing completely transparent. International shipping options are available with competitive rates for other markets.

Technical Support and Customer Service

24/7 customer support ensures help is available when needed. Our technical team can resolve production questions, design challenges, and delivery issues quickly. This responsiveness minimizes disruptions to your business operations.

Training programs help your team maximize packaging effectiveness and efficiency. Best practices guidance covers storage, handling, and display optimization. These services ensure you get maximum value from your packaging investment.

Quality guarantee policies protect your investment and ensure satisfaction. Defective products are replaced at no charge with expedited shipping. This commitment to quality gives you confidence in every order.

Order Process and Delivery Information

Simple ordering processes minimize administrative burden and speed fulfillment. Online quote forms provide instant pricing for standard configurations. Custom requirements receive detailed proposals within 24 hours.

Minimum orders start at just 100 pieces for most configurations. This low threshold makes professional packaging accessible to small businesses and startups. Sample orders are available in quantities as low as 50 pieces for evaluation purposes.

Shipping and Logistics Coordination

Multiple shipping options accommodate different urgency and budget requirements. Ground shipping provides economical delivery for routine orders. Express options ensure critical deadlines are met without compromise.

Tracking information is provided for all shipments automatically. Real-time updates keep you informed throughout the delivery process. Delivery confirmation provides peace of mind and helps with inventory planning.

Split shipments can accommodate storage limitations or multiple delivery locations. This flexibility helps businesses manage inventory more effectively. Scheduled deliveries align with production schedules and promotional campaigns.

Want chocolate bar sleeves that look as good as the chocolate inside? Ask our team for a free consultation and quote. Pick a gloss, matte or spot UV finish for your sleeves. Design services and shipping are free on every order. We make sleeves in custom sizes and styles to fit your bars exactly. Production takes 4–6 business days after proof approval, with rush options available. Quality board and careful printing guarantee a clean, professional finish on every bar.

Call us at +1-929-2141-874 or email support@conesleeves.com to get started. Our experienced team is ready to help you create packaging that effectively protects your products and promotes your brand.

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Specification       Details   Material Options Finishing Choices Add-ons & Features Usage/Application
Dimensions All custom sizes and die-cut shapes available Food-grade Cardboard (300-400 GSM), Kraft Paper (250-350 GSM), Corrugated E-Flute Gloss, Matte, Spot UV coating Window cut-outs, Easy-tear perforations, Magnetic closures Artisan chocolate bars, premium confectionery, retail displays
Printing CMYK, PMS spot colors, or No Print for custom finishing White SBS (280-350 GSM), Brown Kraft, Recycled Board Offset & Digital Printing options High-resolution graphics, QR codes, Nutritional panels Brand campaigns, seasonal packaging, product launches
Paper Stock Food-safe & FDA-certified materials only C1S/C2S SBS, Natural Kraft, Food-grade Corrugated Anti-scratch, Soft Touch lamination FDA-compliant barrier coatings Chocolate bars, candy bars, health bars, protein bars
Quantities From 100 units to over 100,000+ pieces Bulk pricing for large wholesale orders Low MOQs perfect for new brands Auto-restock programs, seasonal reorders Startups, established brands, private label manufacturers
Coating Grease-proof, moisture-resistant, temperature stable Client-specific material selection Gloss, Matte, Spot UV, Aqueous coating Internal & external coating applications Gourmet chocolate, organic bars, temperature-sensitive products
Default Process Die-cutting, Scoring, Gluing, Quality inspection Custom dieline development supported Clean-edge finishing, precise cuts Flat-packed or pre-assembled delivery Local chocolatiers, online retailers, gift packaging
Options Sleeve style, Tuck-end, Wrap-around designs Ships flat for efficient storage Inner/outer surface printing Window patching, Custom inserts, Security seals Premium chocolate lines, limited editions, gift sets
Proof Digital PDF proof, 3D mockup, physical samples Files accepted: AI, EPS, PDF, JPG Dedicated pre-press color review Visual match & structural fit confirmation Product testing, market validation, quality assurance
Turnaround Time Standard: 7-10 business days; Rush: 3-5 days Rush processing available when needed Priority production scheduling Real-time order tracking updates Seasonal launches, emergency restocks, time-sensitive campaigns
Shipping Free shipping USA, Canada, UK, Australia Flat-packed for maximum space efficiency Global shipping & expedited options Palletizing, White-label delivery services International brands, multi-location distributors, export markets
Design Support Free design consultation and layout optimization Access to material sample library Color matching and brand guidelines 1-on-1 creative consultation sessions New brands, design agencies, marketing teams, product laun

What is chocolate bar sleeve packaging?

Chocolate bar sleeve packaging is a protective wrapper made from cardboard, kraft paper, or other food-safe materials that surrounds chocolate bars. These sleeves protect against moisture, light, and physical damage while providing space for branding and product information.

How to get custom chocolate bar sleeve packaging made?

Choose your desired size, material, and design requirements. Submit your artwork or work with our free design team. Receive a digital proof for approval. Once confirmed, your bulk order goes into production with delivery in 7-10 business days.

What materials are best for chocolate bar sleeve packaging?

Food-grade cardboard (300-400 GSM) offers the best balance of protection and printability. Kraft paper provides eco-friendly options. Corrugated cardboard works best for shipping protection. All materials are FDA-approved for direct food contact.

What sizes of chocolate bar sleeves do you offer?

We offer fully customizable sizes for any chocolate bar dimensions. Standard sizes accommodate 1.5oz to 5oz bars. Simply share your chocolate bar measurements, and we’ll create the perfect fit with proper allowances for easy insertion.

Can I add my logo and branding to the sleeves?

Yes. Full-color printing allows unlimited design possibilities including logos, brand colors, nutritional information, and marketing messages. Our design team helps optimize layouts for maximum visual impact and brand recognition.

Are chocolate bar sleeves food safe and compliant?

Absolutely. All our materials are FDA-approved for direct food contact. We use food-grade inks and coatings that meet safety standards. Compliance certificates are available upon request for regulatory requirements.

What printing options are available for chocolate sleeves?

Options include digital printing for small runs, offset printing for large volumes, and special effects like metallic inks, spot UV coating, embossing, and foil stamping. Full-color printing captures every detail of your design accurately.

Do you offer eco-friendly chocolate bar sleeve packaging?

Yes. Sustainable materials include recycled cardboard, biodegradable kraft paper, and compostable coatings. All packaging is recyclable through standard municipal programs, supporting your brand’s environmental commitments.

How long does production take for chocolate bar sleeves?

Standard production time is 7-10 business days after design approval. Rush orders can be completed in 3-5 days for urgent deadlines. Design and proofing typically require 2-3 additional days before production begins.

What is the minimum order quantity for chocolate sleeves?

Minimum orders start at 100 pieces for most configurations. Sample orders of 50-100 pieces are available for testing purposes. Higher quantities qualify for better wholesale pricing and reduced per-piece costs.

Do you provide coating and finishing options?

Definitely. Choose from Gloss coating for shine and durability, Matte coating for premium feel, Spot UV for selective highlighting, or Aqueous coating for basic protection. Each option enhances appearance and functionality differently.

Can I see samples before placing a full order?

Yes. Digital proofs are provided free with every quote. Physical samples can be produced for $50-100 depending on complexity. This allows you to evaluate material quality, printing accuracy, and overall satisfaction before committing to larger quantities.

Do you provide free design services?

Our experienced design team offers complimentary design consultation and basic layout services. Share your logo, brand colors, and requirements. We’ll create professional layouts optimized for chocolate bar sleeve applications and printing processes.

Can chocolate bar sleeves accommodate different bar shapes?

Absolutely. Our sleeves work with rectangular bars, square bars, thick artisan bars, and specialty shapes. Custom die-cutting creates perfect fits for unique chocolate bar configurations while maintaining structural integrity.

What are the benefits of using sleeve packaging for chocolate?

Sleeves provide moisture protection, light blocking, temperature insulation, and physical damage prevention. They also offer large branding surfaces, easy opening mechanisms, and professional shelf presentation that increases perceived value.

Do you offer other custom packaging products?

Yes. Our complete range includes food packaging solutions like custom boxes, labels, wrappers, and promotional materials. We can coordinate multiple packaging elements for cohesive brand presentation across your entire product line.

Can I order mixed designs in one batch?

Of course. Split your order across different designs, flavors, or seasonal variations. This flexibility helps manage inventory while testing multiple designs. Minimum quantities apply to each design variation within the overall order.

Do you offer discounts for wholesale chocolate packaging orders?

Yes. Volume discounts start at 2,500 pieces with savings up to 35% for orders over 10,000 pieces. Annual contracts provide additional savings and priority production scheduling. Contact us for personalized wholesale pricing.

Choose Custom Sleeves/Packaging By Material

Paper Cone Sleeves

Cardboard Cone Sleeves

Eco-Friendly Sleeves

Who Uses Chocolate Bar Sleeves?

Chocolate bar sleeves slide over a wrapped bar to add branding, flavor details and shelf appeal. They suit small chocolatiers and large confectioners alike. See more branded wraps in our custom food sleeves collection.

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Ice Cream Shops & Gelato Parlors

Ice cream shops that make their own chocolate bars sell them at the counter in printed sleeves. The sleeve matches the shop's cone and cup branding for an easy add-on sale.

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Food Trucks & Mobile Vendors

Food trucks and market stalls selling craft chocolate use sleeves to show flavor names and ingredients. Sleeves can be swapped per flavor while the inner wrapper stays the same.

🍽️

Restaurants & Quick Service Establishments

Restaurants hand out chocolate bars with the check or sell them as a takeaway dessert. A sleeve printed with the restaurant logo turns a small treat into a keepsake.

☕

Cafes & Coffee Houses

Cafes sell single-origin chocolate bars beside the register. A custom sleeve with tasting notes and origin details helps customers choose and pairs well with coffee.

🥐

Bakeries & Dessert Bars

Bakeries and dessert bars package house-made chocolate and bark in printed sleeves. Embossed logos or foil accents make the bars look ready for gifting at holidays.

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Catering Services & Event Planners

Event planners order chocolate bar sleeves printed with names, dates or company logos as wedding favors and corporate gifts. Each sleeve can carry a personal message.

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Hotels & Resorts

Hotels place sleeved chocolate bars on pillows and in welcome packs. A sleeve printed with the hotel crest makes a simple turndown treat feel special and memorable.

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Stadiums & Entertainment Venues

Theme parks and entertainment venues sell souvenir chocolate bars with printed sleeves showing the venue or event. Guests take the design home long after the chocolate is gone.

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Schools & Institutional Food Service

Schools and fundraising groups sell chocolate bars in custom sleeves printed with the school name. With no minimum order, small fundraising runs are easy to arrange.

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Specialty Food Retailers

Gourmet shops and confectionery retailers use sleeves to present premium bars on shelves. Foil, embossing and spot UV help a bar stand out among competing brands.

Environmentally Responsible Packaging

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Recyclable Materials

100% recyclable paperboard and cardstock options

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Biodegradable Options

Naturally decomposing materials available

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FSC-Certified Paper

Responsibly sourced from managed forests

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Eco-Friendly Inks

Soy and vegetable-based printing inks

Chocolate bar sleeves can be made from recyclable or biodegradable paperboard and kraft, printed with soy- and vegetable-based inks, so your packaging suits eco-minded shoppers.

Quality You Can Trust

Every chocolate sleeve order is checked for fit, color accuracy and clean finishing before it ships. It meets strict quality standards backed by industry certifications and comprehensive testing

✓

FDA-Approved Materials for Food Contact

All packaging materials comply with FDA regulations, ensuring safe direct contact with food products without risk of contamination or chemical migration.

🔬

Rigorous Multi-Stage Quality Control

Quality inspections occur at material intake, throughout production, and before shipping to ensure accuracy, consistency, and adherence to your specifications.

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ISO-Certified Manufacturing Facilities

Our production facilities maintain ISO quality management system certifications, demonstrating commitment to standardized processes and continuous improvement.

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Food Safety Standards Compliance

We maintain BRC and SQF certifications, adhering to comprehensive food safety protocols including hygiene standards and complete product traceability.

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100% Customer Satisfaction Guarantee

If your packaging doesn't meet quality expectations or match approved specifications, we resolve the issue promptly with replacement or refund.

Wholesale Pricing That Makes Sense

Lower your cost per chocolate sleeve with larger orders

500 - 1,000 units

Perfect for small businesses or testing new designs

Great Savings

1,001 - 2,500 units

Ideal for regular operations and repeat orders

Better Value

2,501 - 5,000 units

Great for growing businesses with steady demand

Best Price

5,000+ units

Maximum savings for high-volume requirements

Max Discount

Share your bar size and design to get a chocolate sleeve quote

Request Your Free Quote

From Order to Delivery: Your 4-6 Day Journey

Custom chocolate sleeves designed, printed and shipped in 4–6 business days

1
📝

Day 1

Submit Artwork

Upload your design or work with our free design team

2
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Day 2

Review & Approve

Receive digital proof and approve or request changes

3
⚙️

Day 3-4

Production

Manufacturing with quality checks at every stage

4
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Day 5-6

Ship & Deliver

Final QC, packaging, and free shipping to your door

custom Sugar Cone sleeves

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