Custom Sandwich Trays

These are the only samples; you can get your desired design by contacting us. We have a lot of samples/Artwork/images/templates regarding your products.

Make your sandwiches stand out with our custom sandwich trays from Cone Sleeves. We offer a professional and clean packaging solution for delis, bakeries, and catering businesses at wholesale prices. Our high-quality trays can be customized to any size and style. You can also choose from coating options like Gloss, Matte, and Spot UV. Get started with our free design service and enjoy fast turnaround times with free shipping.

Custom sizes and styles icon
Custom Sizes & Styles
High-quality offset printing icon
High Quality Offset Printing
No minimum order quantity icon
No MOQ
Free shipping icon
Free Shipping
Business day turnaround icon
4-6 Business Days
Competitive price icon
Best & Competitive Price

Make Your Sandwiches Stand Out with Custom Trays

Custom sandwich trays are essential packaging solutions for restaurants, cafes, catering businesses, and food service providers. At Cone Sleeves, we specialize in creating high-quality custom sandwich trays that combine durability with attractive branding opportunities. Our wholesale pricing ensures you get premium packaging without breaking your budget.

Food presentation matters in today’s competitive market. The right packaging solution can make all the difference between a satisfied customer and a loyal brand advocate. We understand that your sandwich trays need to protect food while showcasing your brand identity. Our Custom Food Trays collection offers diverse options for every business need.

Why Choose Professional Sandwich Packaging

Restaurant owners know that first impressions count. Your sandwich presentation reflects your brand quality and attention to detail. Professional sandwich trays protect your food during transport and delivery. They maintain freshness while preventing contamination from external elements.

Protection and Freshness Benefits

Food safety regulations require proper packaging for takeout and delivery orders. Custom sandwich trays provide secure containment that prevents spills and leaks. The sturdy construction maintains sandwich integrity during handling and transport.

Our trays feature grease-resistant materials that prevent oil penetration. This keeps packaging looking clean and professional throughout the entire dining experience.

Material Options for Sandwich Trays catering

We offer multiple material choices to suit different business requirements and budget considerations. Each material provides unique benefits for specific applications and food types.

Material Type Durability Eco-Friendly Cost Level Best For
Cardboard High Yes Budget Standard sandwiches
Kraft Paper Medium Yes Economy Light meals
Corrugated Very High Yes Premium Heavy sandwiches
Food Grade Cardstock High Partially Mid-range Gourmet options

Cardboard Sandwich Tray Solutions

Cardboard remains the most popular choice for sandwich packaging. The material offers excellent printability for custom designs and branding elements. Cardboard trays resist moisture while maintaining structural integrity.

Food-grade cardboard meets all safety standards for direct food contact. The material is recyclable and environmentally responsible for eco-conscious businesses.

Kraft Paper Options

Kraft paper provides a natural, organic appearance that appeals to health-conscious customers. This material works well for lighter sandwich options and wraps. The brown color gives an artisanal look that many customers prefer.

Design Customization Features

Brand identity becomes crucial when customers have numerous food delivery options. Custom printing allows your business to stand out from competitors. We offer full-color printing that reproduces logos and designs with exceptional clarity.

Color and Branding Options

Choose from millions of color combinations to match your brand palette perfectly. Our printing process ensures consistent color reproduction across large orders. Digital printing technology allows for complex designs and photographic images.

We provide design templates that simplify the customization process for busy restaurant owners. Professional designers can also create completely original artwork that reflects your unique brand personality.

Our Custom Snack Trays complement sandwich packaging for complete meal solutions.

Size and Style Variations

Different sandwich types require specific tray dimensions for optimal presentation and protection. We manufacture trays in standard sizes plus completely custom dimensions.

Standard Size Options

  1. Small tray: 6″ x 4″ x 1.5″ – Perfect for single sandwiches
  2. Medium tray: 8″ x 6″ x 2″ – Ideal for combo meals
  3. Large tray: 10″ x 8″ x 2.5″ – Great for sharing portions
  4. Extra-large tray: 12″ x 10″ x 3″ – Catering and family sizes

Custom Dimensions Available

Business requirements vary significantly across different food service operations. We create trays in any size specification to match your exact needs. Custom sizing ensures optimal food presentation and portion control.

Printing and Finishing Options

High-quality printing makes your brand memorable and recognizable. We use advanced printing technology that produces vibrant colors and sharp text. Multiple finishing options add premium touches to your packaging.

Finishing Option Visual Effect Durability Boost Cost Impact
Gloss Coating Shiny, premium look High Low
Matte Finish Sophisticated, elegant Medium Low
Spot UV Selective shine areas High Medium
Aqueous Coating Subtle protection Very High Low

Coating Benefits

Gloss coating provides excellent protection against moisture and handling wear. The shiny surface makes colors appear more vibrant and eye-catching. Gloss coating also makes cleaning easier for reusable applications.

A matte finish gives sandwich trays a calm, refined look that suits upscale catering. It cuts glare under bright lights and holds up well while keeping an elegant feel.

Special Effects and Add-ons

Spot UV adds glossy highlights to chosen parts of a sandwich tray, such as your logo or brand name. The shine against a matte base draws the eye to what matters.

Embossing adds raised texture that customers can feel. This tactile element creates a premium perception that justifies higher menu prices.

Bulk Ordering Benefits

Wholesale pricing makes custom packaging affordable for businesses of all sizes. Large quantity orders reduce per-unit costs significantly. We offer flexible minimum orders that accommodate growing businesses.

Cost-Effective Solutions

Custom sandwich trays cheap pricing starts with our wholesale approach to manufacturing. Bulk production reduces setup costs and material waste. These savings pass directly to our customers through competitive pricing.

Volume discounts increase with order size, making larger purchases more economical. Annual contracts provide additional savings for established businesses with predictable needs.

Inventory Management

We offer scheduled delivery options that help manage storage space efficiently. Split shipments allow businesses to maintain adequate inventory without overwhelming storage capacity. This approach improves cash flow management for growing operations.

Quality Assurance Standards

Sandwich trays touch food directly, so safety checks matter on every run. Our certified facilities follow all food-contact rules, and each batch is tested before it ships.

Performance Testing Results

Test Category Standard Requirement Our Performance Pass/Fail
Grease Resistance 30 minutes 45+ minutes Pass
Moisture Barrier 24 hours 36+ hours Pass
Structural Integrity 5 lbs pressure 8+ lbs capacity Pass
Print Durability 100 rubs 150+ rubs Pass

Environmental Responsibility

Sustainable packaging practices benefit both businesses and the environment. Our materials come from responsibly managed forests and recycled content. Manufacturing processes minimize waste and energy consumption.

Recyclability Features

All cardboard and kraft paper materials are fully recyclable through standard municipal programs. Customers can dispose of packaging responsibly without special handling requirements. This environmental benefit appeals to eco-conscious consumers.

We provide recycling information that businesses can share with customers. Clear disposal instructions help maximize recycling participation rates.

Sustainable Manufacturing

Our production facilities use renewable energy sources where available. Water-based inks eliminate harmful chemical emissions during printing. Waste reduction programs minimize material consumption throughout production.

Ordering Process and Support

Simple ordering procedures save time for busy restaurant managers. Our customer service team provides expert guidance throughout the design and ordering process. Multiple communication channels ensure convenient access to support.

Design Support Services

Free design consultation helps optimize artwork for printing and functionality. Our designers understand food service requirements and regulatory considerations. Design revisions ensure complete satisfaction before production begins.

Digital proofs allow review and approval before printing begins. This preview process prevents costly mistakes and ensures accurate color reproduction.

Production and Delivery Timeline

Standard production time ranges from 7-14 business days depending on quantity and complexity. Rush orders available for urgent requirements with expedited fees. Free shipping keeps total costs predictable and competitive.

Regular production updates keep customers informed throughout the manufacturing process. Tracking information provides delivery visibility for inventory planning purposes.

Industry Applications

Custom sandwich trays serve diverse food service segments with specific requirements. Understanding these applications helps select optimal packaging solutions for different business models.

Restaurant and Cafe Use

Dine-in restaurants use trays for presentation and easy table service. The professional appearance supports premium pricing strategies. Custom branding reinforces restaurant identity throughout the dining experience.

Takeout orders require secure packaging that maintains food quality during transport. Sturdy construction prevents damage while professional appearance maintains brand standards.

Catering Services

Large-scale catering requires packaging that handles volume efficiently. Custom trays simplify serving and cleanup at events. Professional appearance reflects catering company quality and attention to detail.

Stackable designs save storage space in catering vehicles. Secure closure options prevent spills during transport to event locations.

Food Truck Operations

Limited storage space requires compact packaging solutions. Lightweight materials reduce vehicle weight while maintaining protection. Quick assembly saves valuable service time during busy periods.

Weather resistance becomes important for outdoor food service operations. Our coated options protect against moisture and wind.

Why Choose Cone Sleeves for Sandwich Trays

  • Free design support with every order

  • Wholesale pricing for bulk orders

  • Fast turnaround times

  • Coating options: Gloss, Matte, Spot UV

  • Eco-friendly and food-safe materials

  • High-quality printing with CMYK and PMS colors

  • Free shipping across the USA

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Specification      Details   Material Options   Finishing Choices   Add-ons & Features      Usage/Application
Dimensions Custom sizes available for single or multiple sandwiches Cardboard, Corrugated board, Kraft paper, Rigid stock Matte, Gloss, Soft Touch, Spot UV Die-cut handles, Dividers, Foldable design Cafés, Bakeries, Catering events, Takeaways
Printing High-resolution CMYK & PMS color printing Food-safe inks, Eco-friendly inks Digital printing, Offset printing Logo placement, QR codes, Brand slogans Branding, Promotions, Event catering
Tray Styles Single tray, Multi-compartment tray, Foldable tray Recycled Kraft, White cardboard Lamination (Gloss/Matte) Windows, Perforated lids Sandwich shops, Food trucks, Meal services
Quantities From 100 units to 500,000+ Wholesale bulk available Discount on large orders Auto-reorder setup Small eateries, Restaurants, Catering businesses
Coating Food-grade protective coating Gloss, Matte, Aqueous coating Soft-touch coating Oil/grease resistant layer Outdoor catering, Packed sandwiches, Takeaway food
Production Process Die-cutting, Folding, Gluing Pre-approved dielines supported Edge lamination Flat packed for easy shipping Food packaging, Retail displays
Tray Shapes Square, Rectangular, Custom shapes Standard & custom templates Dual side printing Embossing/Debossing Sandwich serving, Party trays, Picnic packs
Proofing Free 2D/3D digital proof available File formats: AI, PDF, EPS, PSD Pre-press quality check Sample on request Order approval, Branding confirmation
Turnaround Time Standard 8–10 business days Rush orders 4–6 days Priority handling available Real-time updates Seasonal catering, Business launches
Shipping Free US shipping Flat packed for protection International shipping available White-label delivery support Restaurants, Wholesalers, Online sellers
Design Support Free design assistance included Access to tray templates Logo & typography support One-on-one branding help Startups, Cafés, Catering providers

What are custom sandwich trays?

Custom sandwich trays are specialized food packaging containers designed to hold and present sandwiches professionally. These trays combine food safety with branding opportunities, allowing restaurants and food service businesses to showcase their identity while protecting meals during transport and serving.

How to get custom sandwich trays made?

Choose your preferred size, material, and design requirements. Submit your artwork or logo to our design team for layout creation. Review and approve the digital proof, then place your bulk order with fast production and free design services included.

What are Custom Sandwich Trays used for?

Custom sandwich trays serve restaurants, cafes, catering companies, and food trucks for professional food presentation. They protect sandwiches during delivery, maintain freshness, prevent contamination, and provide excellent branding opportunities for business promotion.

What sizes of sandwich trays do you offer?

We manufacture sandwich trays in standard sizes from 6″x4″ up to 12″x10″, plus completely custom dimensions. Share your specific requirements, and we’ll produce trays that fit your sandwich portions perfectly for optimal presentation.

Can I add my logo and artwork to the trays?

Absolutely. Full-color printing allows you to add logos, brand colors, contact information, and promotional messages. Our high-quality printing ensures vibrant colors and sharp details that make your brand memorable to customers.

What materials are available for these trays?

Material options include food-grade cardboard, kraft paper, corrugated cardboard, and premium cardstock. Each material offers different benefits for durability, eco-friendliness, and cost considerations to match your business needs.

Do you offer eco-friendly sandwich trays?

Definitely. We provide recyclable cardboard options, kraft paper from sustainable sources, and biodegradable materials. These environmentally responsible choices appeal to eco-conscious customers while maintaining excellent performance.

How long will my sandwich tray order take to produce?

Standard production time is 10-14 business days after design approval. Rush production options are available for urgent deadlines, with expedited service ensuring you receive quality trays when needed most.

What is the minimum order quantity for sandwich trays?

Our minimum order starts at 100 units to provide wholesale pricing benefits. Higher quantities qualify for better rates, making custom packaging affordable for businesses of all sizes.

Do you offer coating and finishing options for trays?

Yes. Choose from gloss coating for vibrant appearance, matte finish for sophisticated look, spot UV for selective shine, and aqueous coating for enhanced protection. These finishes add premium quality to your packaging.

Can I see samples before placing a full order?

Absolutely. We provide digital proofs for design review and physical samples to evaluate material quality and construction. This ensures complete satisfaction before committing to full production runs.

Do you provide design support services?

Our professional design team offers free consultation and layout creation. Share your logo and branding requirements, and we’ll create artwork that maximizes visual impact while meeting printing specifications.

Can sandwich trays be used for other food items?

Yes. These versatile trays work well for wraps, paninis, quesadillas, pastries, and other similar-sized food items. The secure construction and food-safe materials make them suitable for various menu offerings.

Do you offer other custom food packaging products?

We manufacture a complete range of food packaging solutions including custom food containers, snack trays, coffee sleeves, and promotional packaging. This allows businesses to maintain consistent branding across all packaging needs.

Can I order mixed designs in one batch?

Certainly. We can split your order across different designs, sizes, or color variations. This flexibility allows you to test multiple concepts or serve different menu categories with specialized packaging.

Do you offer wholesale discounts for large orders?

Yes. Volume pricing provides significant savings on larger orders. Annual contracts and repeat customers receive additional discounts, making custom packaging more affordable for established businesses.

Choose Custom Sleeves/Packaging By Material

Paper Cone Sleeves

Cardboard Cone Sleeves

Eco-Friendly Sleeves

Who Uses Custom Sandwich Trays?

Sandwich trays hold wraps, subs and halves in place for takeout, catering and party platters. These businesses order them most, and more tray styles are in our custom food trays range.

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Ice Cream Shops & Gelato Parlors

Ice cream shops that sell ice cream sandwiches and cookie sandwiches serve them on printed trays. The tray keeps melting treats contained and makes a simple dessert look finished.

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Food Trucks & Mobile Vendors

Food trucks serving subs, cheesesteaks and wraps use sandwich trays for customers who eat on the spot. A branded tray catches fillings and turns lunch into a walking ad.

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Restaurants & Quick Service Establishments

Delis and restaurants use sandwich trays for takeout orders and dine-in baskets. The tray keeps sandwiches upright in bags and presents them neatly on arrival.

☕

Cafes & Coffee Houses

Cafes serve paninis, croissant sandwiches and wraps on custom trays. A printed tray looks cleaner than a plain plate and saves washing time during the lunch rush.

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Bakeries & Dessert Bars

Bakeries sell sandwiches on fresh bread and rolls on printed trays. The tray protects soft bread and shows the bakery's name with every lunch order.

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Catering Services & Event Planners

Caterers build sandwich party trays for office meetings, showers and memorials. A custom tray with the caterer's logo makes large platters look planned and professional.

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Hotels & Resorts

Hotels use sandwich trays for room service, meeting breaks and packed lunches. A branded tray keeps presentation consistent outside the restaurant and makes a quick meal feel cared for.

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Stadiums & Entertainment Venues

Stadiums and venues sell sandwiches and wraps at concession stands on trays. The tray makes it easy to carry food and a drink back to seats without spills.

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Schools & Institutional Food Service

School and corporate cafeterias serve sandwiches on trays for grab-and-go lunches. Wholesale pricing keeps the cost per tray low for daily volumes, and trays stack neatly in cooler cases.

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Specialty Food Retailers

Gourmet delis and specialty markets sell premium sandwiches on custom trays in chilled cases. A clear print shows the brand and makes the product look fresh.

Environmentally Responsible Packaging

♻️

Recyclable Materials

100% recyclable paperboard and cardstock options

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Biodegradable Options

Naturally decomposing materials available

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FSC-Certified Paper

Responsibly sourced from managed forests

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Eco-Friendly Inks

Soy and vegetable-based printing inks

Our sandwich trays use recyclable paperboard, kraft and corrugated options printed with soy-based inks, so catering platters look good with less waste.

Quality You Can Trust

Every sandwich tray order meets strict quality standards backed by industry certifications and comprehensive testing

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FDA-Approved Materials for Food Contact

All packaging materials comply with FDA regulations, ensuring safe direct contact with food products without risk of contamination or chemical migration.

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Rigorous Multi-Stage Quality Control

Quality inspections occur at material intake, throughout production, and before shipping to ensure accuracy, consistency, and adherence to your specifications.

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ISO-Certified Manufacturing Facilities

Our production facilities maintain ISO quality management system certifications, demonstrating commitment to standardized processes and continuous improvement.

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Food Safety Standards Compliance

We maintain BRC and SQF certifications, adhering to comprehensive food safety protocols including hygiene standards and complete product traceability.

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100% Customer Satisfaction Guarantee

If your packaging doesn't meet quality expectations or match approved specifications, we resolve the issue promptly with replacement or refund.

Wholesale Pricing That Makes Sense

Larger sandwich tray orders lower the price per tray

500 - 1,000 units

Perfect for small businesses or testing new designs

Great Savings

1,001 - 2,500 units

Ideal for regular operations and repeat orders

Better Value

2,501 - 5,000 units

Great for growing businesses with steady demand

Best Price

5,000+ units

Maximum savings for high-volume requirements

Max Discount

Share your tray size and quantity for an exact sandwich tray quote

Request Your Free Quote

From Order to Delivery: Your 4-6 Day Journey

From sandwich tray artwork to delivery in simple steps

1
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Day 1

Submit Artwork

Upload your design or work with our free design team

2
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Day 2

Review & Approve

Receive digital proof and approve or request changes

3
⚙️

Day 3-4

Production

Manufacturing with quality checks at every stage

4
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Day 5-6

Ship & Deliver

Final QC, packaging, and free shipping to your door

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